Core Features of the Fully Automatic Dry Mortar Production Line
The HAMAC 60–80 T/H dry mortar mixing plant is designed for high-output, stable and automated dry mix mortar production. This large-scale fully automatic dry mortar plant can be configured according to your required production capacity, mortar formula, local raw materials, factory layout, dispatch method and future expansion plan.
The system can combine a professional bulk dry mortar loading system with valve bag filling machines, enabling one production line to serve both bulk transport and bagged dry mortar markets. For projects requiring an integrated production-to-construction supply model, HAMAC can also provide compatible bulk mortar transport solutions, removable dry mortar silos and related material handling equipment.
High-Capacity Output
Typical production capacity is 60–80 tons per hour. The actual output depends on mortar type, material bulk density, mixing cycle, sand condition, packing speed and final plant configuration.
Dual Delivery Capability
Produce bulk dry mortar for tanker delivery and bagged mortar for retail or distribution channels, helping customers serve different construction markets with one integrated production system.
Flexible Automation Level
PLC-controlled batching, recipe management, production data recording, fault alarms, material level monitoring and automatic interlocks can be configured according to your operating and management requirements.
Expandable Plant Design
Additional raw material silos, finished product storage, packing stations, sand drying, screening systems and palletizing systems can be included in the layout for future expansion.
Dry Mix Plant Working Principle and Production Flow
This 60–80 T/H dry mix mortar production line can be configured primarily for bulk mortar production while retaining valve bag packaging capability. The complete process is organized to ensure orderly material flow from raw material storage to automatic batching, high-efficiency mixing, finished product storage and final dispatch.
- Raw Material Preparation and Storage: Qualified dried and screened sand is delivered to the site and lifted to the dry sand silo through an NE plate chain bucket elevator. Cement, fly ash, lime or other powder materials are pneumatically conveyed from bulk tankers into dedicated powder silos.
- Material Conveying and Distribution: Dry sand is elevated and distributed through a two-position distributor or customized distribution valve to the assigned sand silos. Powder materials are conveyed through screw conveyors, ensuring separate storage and controlled delivery of each raw material.
- Automatic Weighing and Batching: Sand weighing hoppers and powder weighing hoppers are installed above the mixing system. Load cells, feeders, discharge valves and the PLC control system work together to dose materials according to the selected mortar formula.
- High-Efficiency Mixing: The main dry mortar mixer is installed on the mixing platform. Measured sand, cementitious materials, fillers and additives enter the mixer for homogeneous blending. Mixer selection can include a twin-shaft paddle mixer, gravity-free mixer or ploughshare mixer.
- Finished Product Transfer and Storage: Mixed mortar is discharged to a buffer hopper and transported by U-type screw conveyor to the finished mortar bucket elevator. The elevator lifts the material to finished-product silos for storage and dispatch scheduling.
- Bulk Loading and Bag Packing: Telescopic loading spouts installed below the finished-product silos load mortar into bulk transport vehicles. Valve bag filling machines can be installed beside the finished-product silos to produce bagged dry mortar for local distribution, hardware stores, contractors and project supply.
Mixer Model and Plant Output Guide
The following table provides a preliminary reference for selecting a dry mortar mixing plant. Actual performance depends on the mortar formula, mixing time, sand density, raw material flow, automation level, packing method and final equipment layout.
| Mixer Working Volume |
Typical Output (T/H) |
Reference Installed Power (kW) |
Packing / Loading Configuration | Typical Operating Staff* |
|---|---|---|---|---|
| 2 m³ | 20–30 | Approx. 110 | Bulk loading or optional bagging station | Typically 3–5 people |
| 3 m³ | 40–50 | Approx. 120 | Bulk loading + optional 1–2 packing stations | Typically 3–6 people |
| 4 m³ | 60–70 | Approx. 130 | Bulk loading + valve bag filling machines | Typically 4–6 people |
| 6 m³ | 70–80 | Approx. 150 | Bulk loading + 1–2 valve bag packing lines | Typically 4–7 people |
*Note: The listed output, installed power and staffing figures are for preliminary reference only. Actual specifications may vary according to mortar formula, raw material moisture, sand grading, packing speed, palletizing method, production shift arrangement and final equipment configuration.
Key Engineering Design Elements
A large fully automatic dry mortar production line requires more than a mixer and several silos. HAMAC considers material characteristics, wear resistance, dust control, maintenance access, loading logistics and future expansion during the plant design stage.
1. Customized Silo Design
Storage silos are selected according to cement, fly ash, heavy calcium powder, dry sand, additives and finished mortar requirements. Silo capacity, material thickness, cone angle, discharge method and height are customized according to site conditions and material flow.
2. NE Plate Chain Bucket Elevator
An NE series plate chain bucket elevator can be used for stable vertical lifting of dry sand and finished mortar. The model and lifting capacity are selected according to the required material throughput and conveying height.
3. Mixer Selection
HAMAC can configure a twin-shaft gravity-free mixer, twin-shaft paddle mixer or ploughshare mixer according to product formulation, required output, mixing uniformity, additive content and cleaning requirements.
4. Buffer Hopper and Material Level Control
Buffer hoppers can be equipped with anti-bridging devices, vibrators, air pads or other flow aids, together with level sensors. These signals can be connected to the PLC system to coordinate mixing, conveying and finished product storage.
5. Wear-Resistant Screw Conveyors
Screw conveyors handling abrasive dry sand can be designed with suitable wear-resistant materials, shaft and blade structures. Conveyor length and inclination are engineered to promote stable material flow.
6. Point Dust Collection Layout
Pulse-jet dust collectors can be installed at major dust-generation points, including material feeding ports, silos, mixer charging points, buffer hoppers, finished-product storage and packing stations.
7. Telescopic Bulk Loading Spout
The telescopic loading spout supports controlled loading of bulk dry mortar into transport vehicles. Dust covers, dust collection connections and level monitoring can be configured to help reduce material loss and dust during the loading process.
8. Valve Bag Filling Machine
The valve bag filling machine is selected according to mortar characteristics, target bag weight, bag type and required packing speed. Air-assisted or impeller-type filling solutions can be evaluated according to the product and local packaging requirements.
9. PLC Batching and Control System
The automatic dosage system can combine PLC programming, load-cell weighing modules, electrical interlocks, HMI operation screens, alarm functions and recipe management for controlled production.
10. Mobile Silo and Logistics Options
For bulk mortar supply projects, removable or mobile silos, mortar transport vehicles and site-side wet mixing units can be evaluated as part of the delivery system. Configuration depends on local construction practices, logistics distance and project requirements.
HAMAC Dry Mortar Plant Manufacturing and Technical Support
HAMAC is a professional manufacturer of dry mortar production lines, dry mix mortar plants, wall putty production equipment, gypsum-based mortar equipment, tile adhesive plants, mixers, packing systems and related building material machinery. We provide project-based solutions for customers planning new dry mortar factories, capacity upgrades or expansion into new dry mix product categories.
In addition to equipment manufacturing, HAMAC can provide technical support related to production process planning, raw material handling, equipment selection, plant layout, installation guidance, commissioning, operator training and spare parts service. For customers producing wall putty, masonry mortar, plaster mortar, thermal insulation mortar, tile adhesive and gypsum-based products, the final plant configuration is selected according to the formula, local material availability and target market.
Why Work with HAMAC?
- Customized Dry Mortar Plant Design: Based on your capacity, product range, raw material and factory layout.
- Integrated Equipment Scope: Silos, conveyors, batching, mixing, storage, packing, bulk loading, dust collection and control systems.
- Project Engineering Support: From preliminary process flow to installation guidance and commissioning.
- Flexible Delivery Solutions: Bagged mortar, bulk mortar, finished-product storage and mobile silo options.
- After-Sales Service: Spare parts support, operating guidance and long-term technical consultation.
Request a 60–80 T/H Dry Mortar Plant Proposal
To recommend the right 60–80 T/H dry mortar mixing plant, please provide the following project information. This allows HAMAC engineers to prepare a preliminary process flow, equipment configuration and layout recommendation.
- Country and project location
- Required mortar products: masonry mortar, plaster mortar, tile adhesive, wall putty or others
- Target output in T/H, T/day or T/year
- Available raw materials, especially sand type, moisture and particle-size distribution
- Whether you need a sand drying and screening system
- Factory area, building height and available site layout
- Required delivery method: bulk loading, valve bag packing or both
- Bag weight and packing speed requirements
- Local voltage, frequency and electrical standard
- Expected purchase schedule and future expansion plans
Build Your High-Capacity Dry Mortar Factory with HAMAC
Send us your product requirement, production capacity, factory dimensions and raw material information. Our team will recommend a suitable fully automatic dry mortar production line and provide a customized technical proposal.
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