Intelligent energy-saving and environment-friendly continuous Dry mix mortar plant
The intelligent continuous dry mortar production line independently developed by our company realizes continuous feeding, continuous measuring, continuous mixing and continuous discharging through the specially designed dynamic measuring system, three-stage forced mixing system and computer control system, which subverts the traditional intermittent high-power mixing production mode and has a particularly high production efficiency of 80-200 tons per hour.
A line of basic configuration of the total power of only 120kw or so, the production of normal operation of the motor is only 36.8kw, of which the mixing power is only 13.2kw, per ton of mortar power consumption of less than 0.5 degrees. If we produce 300,000 tons per year, we can save 1 million kilowatt hours per year.
High Precision Measurement
Dry Mortar Plant is accurate in measurement, according to the proportion of several raw materials were discharged at the same time, dynamic measurement, automatic correction of deviation, the weight error is less than 0.5%, any point in time to take samples, the ratio is consistent, to fully meet the requirements of various models of ordinary mortar production process.
Intelligent Control System
The degree of control system intelligence is very high. Touch control, the image of the running status of the equipment is timely reflected in the operating interface, automatically record the production in a year, with automatic fault alarm, automatic shutdown, automatic display of fault points and troubleshooting methods of the function, will not be due to the failure of a motor failure or a raw material is not smooth, resulting in the production of unqualified products. The equipment completely realizes intelligent control. A set of equipment can be operated and controlled by only one person.
Production Process Introduction
Change the batch mixing of traditional mortar mixing plant to continuous dynamic batching system + continuous mixer.
The top layer is arranged with various powder raw material silos and dry sand silos, the next layer is continuous batching system, cement, fly ash and other powder materials use screw conveyor (dynamic weighing), dry sand adopts self-flow unloading method (dynamic weighing), several kinds of raw materials are started at the same time and unloaded to the mixing system according to the formula requirements and according to the set proportion continuously, the continuous mixer (three-stage mixing mechanism) will unload the finished mortar into the retractable bulk nozzle directly, the bottom layer is the dry mortar transportation vehicle (dry mortar). Continuous mixer (three-stage mixing mechanism) unloads the finished mortar directly into the telescopic loading spout, and at the bottom is the dry-mixed mortar transporter (bulk transporter), which can be switched to the horizontal screw conveyor and then conveyed to the finished product silo through the bucket elevator when it is necessary to store the finished mortar, and the telescopic loading spout is installed under the silo as well.
Due to the change to continuous batching and continuous mixing, the production efficiency is high and the consumption of electric power is low, which is suitable for the rapid production of masonry mortar and plastering mortar. (The additives need to be pre-mixed with cement or fly ash in advance, and we regard a certain kind of material after pre-mixing as an additive with a certain proportion)
Bulk transporter picks up the material at the ground level, it takes only 15 minutes for every 30 tons of production, the control system in the central control room stops according to every 30 tons, and after the next vehicle enters, the unit is turned on again.
Core Equipment Components
- Continuous dynamic dosage systems
- Continuous Mixer
- NE bucket elevator
- Pulse Dust Collector
- Telescopic loading spout
- Automated control systems
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About HAMAC Machinery
After 25 years of steady development, HAMAC Machinery Company has become a strong Wall Putty Making Machine manufacturer.
HAMAC wall putty mixing plant is exported to more than 100 countries and regions, and professional engineers can come to your country to install machines and train workers.
HAMAC company has 25 years of history, there are more than 5000 successful cases, each case is unique, if you need HAMAC can point you in the right direction, tailor-made production programme.
We are the Wall Putty Manufacturing Plant manufacturer, Wall Putty Manufacturing Plant supplier, Wall Putty Manufacturing Machine manufacturer, Wall Putty Manufacturing Machine supplier, dry mix plant manufacturer, dry mix plant supplier.
FAQs
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A Wall Putty Making Machine familiar with your market can help you save even more.
Are there any wearing parts in the Wall Putty Making Machine ?
valve bag filling machine will have part of the wearing parts, we have prepared for you at the time of delivery, and free of charge to you, the later parts provided by us in accordance with the cost price to provide you with!
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HAMAC Machinery Company is an entity factory producing wall putty equipment with professional design team and 25 years of development history.
