HAMAC automatic wall putty manufacturing machine & wall putty manufacturing plant is a specialized production line with a stable output of 30-40 tonnes per hour, adopting a compact half-step structural design. This production line is equipped with a full set of high-quality core equipment: screw conveyor (replacing traditional bucket conveyor), calcium hydroxide silo, calcium carbonate silo, white cement silos, gypsum powder silos, double-axis paddle gravity-free mixer or ribbon blender, automatic batching systems, valve bag fillers, and dedicated central control room. It features a reasonable layout, small footprint, stable operation, and high automation degree, perfectly meeting the efficient production needs of high-quality wall putty and conventional dry mortar.
Product Structure & Core Advantages
This wall putty manufacturing machine and dry mortar plant adopts a semi-stepped layout design, which is optimized and upgraded on the basis of typical stepped production units. To effectively reduce the overall height of the production unit and lower the equipment installation and operation threshold, we adopt a special integrated design: the mixer is installed below the load cell, meaning the mixer serves dual purposes as both a high-efficiency mixing machine and an accurate metering hopper.
Different from traditional ladder-type units, this semi-step production line cancels the independent dosing hopper and extra mixer platform, greatly simplifying the structure. Under the condition of not involving the height of raw material silos, the total height of the whole production unit is only about 5 metres, making it more suitable for workshops with limited height and narrow installation space, while also reducing the difficulty of daily operation and maintenance.
Production Flow of Semi-Step Wall Putty Manufacturing Machine
The whole production process of the semi-step wall putty manufacturing machine and dry mortar plant is highly coherent, with smooth material conveying and no material accumulation, realizing fully automatic continuous production. The complete production process is as follows:
Raw material elevator —- Raw material silo —— Screw conveyor —- Mixer (also dosing hopper) —- Screw conveyor —– Finished product hopper —— Packaging machine —— Belt conveyor —– Palletiser
The production line is equipped with multiple independent raw material silos, used for storing stone powder, cement, gypsum, calcium hydroxide and other main raw materials separately to avoid material cross-contamination. Conventional bulk raw materials are lifted into the corresponding silos through special bucket elevators; for powdery raw materials like cement, they can be directly pneumatically conveyed into the silos from truck-carrying tanks, which is efficient and dust-free, meeting environmental protection production requirements.
After raw material storage is completed, the automatic batching system starts to work, and various raw materials are quantitatively transported to the mixer through screw conveyors. As the mixer integrates metering and mixing functions, it can complete accurate proportioning and uniform mixing synchronously. After full mixing, the qualified wall putty finished product is transported to the finished product hopper through the screw conveyor. A self-sealing bag filling machine is installed below the finished product hopper, realizing fast and standardized packaging; packaged finished products are transported to the palletiser through the conveyor belt, completing the whole process of automatic production, packaging and palletizing.
Application & Production Value
In recent years, a large number of exterior wall coating projects have encountered quality problems such as peeling, cracking and even falling off soon after coating construction, and the vast majority of these problems are caused by the use of poor-quality wall putty. HAMAC semi-step automatic wall putty making machine adopts precise automatic batching and uniform mixing technology, which can produce high-quality, stable-performance interior and exterior wall putty, fundamentally avoiding common quality problems of wall putty and ensuring the construction quality and service life of exterior wall coating projects.
This production line has strong adaptability, not only for high-quality wall putty production, but also for the production of various conventional dry mortars, helping customers expand product categories and improve production benefits, which is an ideal choice for building material production enterprises.
Company Strength & Supporting Services
HAMAC Machinery is a professional manufacturer and supplier of building material production equipment. We mainly produce wall putty making machine, wall putty production line, dry mix plant, dry mortar production line, gypsum adhesive equipment and a full range of building material production equipment.
In addition to high-quality equipment, we also provide comprehensive after-sales and technical support, including professional product formula guidance for wall putty, conventional mortar, thermal insulation mortar, tile adhesive mortar, gypsum-based adhesive, gypsum mortar and other products.
We have detailed descriptions of various building material formulas and technical processes on our official website, and also provide supporting technical guidance such as chemical auxiliary material selection, performance analysis and additive dosage control, helping customers run production smoothly.
FAQ
What is dry mix mortar?
Dry mix mortar is a pre-blended combination of sand, cement, aggregates, and functional additives. Depending on its application, it is commonly classified into three types: colored powder coatings, adhesives, and materials for road or surface repair and reinforcement.
What is the difference between mortar and concrete?
Mortar is primarily used in brick and stone masonry to hold construction elements together. Its slightly softer composition allows it to fill gaps and accommodate variations in shape and size within a structure.
Concrete, on the other hand, is a strong and durable material that hardens over time, achieving a stone-like consistency. Due to its high strength and versatility, concrete is widely used in load-bearing structures.
Concrete, on the other hand, is a strong and durable material that hardens over time, achieving a stone-like consistency. Due to its high strength and versatility, concrete is widely used in load-bearing structures.
What is the production capacity of a ready-mix mortar plant?
Production capacity varies by model, ranging from 8 to 50 tons per hour, with an annual output of 80,000 to 300,000 tons per production line. Our customizable mortar plants are designed to meet the continuous production demands of large-scale projects.
What are the main components of a gypsum mortar production line?
A gypsum mortar plant typically consists of:
- Storage system for raw materials
- Material conveying system for efficient transfer
- Automatic dosing system to ensure precise ingredient proportions
- High-efficiency gravity-free mixing system for uniform blending
- Finished product storage silos for ready-to-pack materials
- Automated packaging system for efficient bagging
- Robotic palletizing system for streamlined logistics
- Automatic control system for real-time process monitoring
Where is gypsum mortar used?
Gypsum mortar plants produce various dry-mix building materials, including gypsum-based adhesives, lightweight gypsum mortar, and wall putty. These materials are widely used in interior finishing, tile fixing, and construction applications.
Can a dry mortar production line be customized to my specific needs?
Absolutely! With over 1,400 standard and customized dry mix mortar plants delivered globally, we have extensive experience in tailoring production solutions to meet your specific capacity, material, and automation requirements. Our engineering team works closely with you to develop a complete solution, from design to implementation.
