Affordable Concrete Production in Honduras

Challenges in Local Construction

A housing developer in Honduras was tasked with building 200 homes for low-income families. However, they faced persistent issues with the regional concrete supply—late deliveries, inconsistent quality, and inflated prices posed serious risks to both construction timelines and structural performance.

Limited project budgets ruled out the use of conventional large-scale batching systems. Frequent power outages further complicated matters, making electric-dependent machinery unreliable. The team required a compact, mobile, and low-maintenance solution that could function independently of the grid and be operated by a local workforce.

Adopted Approach

To overcome these challenges, the developer implemented a compact dry batching solution powered by diesel, chosen for its reliability, cost-effectiveness, and ease of use. The setup was installed directly on the job site, allowing concrete to be produced on demand with minimal waste or delay.

The system’s straightforward operation enabled quick training for local workers, and its compatibility with Honduran-sourced raw materials helped avoid logistical delays. By operating off-grid, the production line remained unaffected by unstable power conditions, ensuring a steady concrete supply throughout the build.

Dry batch concrete batching plant

Dry batch concrete batching plant

Impact and Results

• 35% savings in concrete-related costs compared to external suppliers
• Reliable production of 28MPa concrete across all 200 housing units
• Only 3 days required to train local operators to run the system effectively

The ability to control their own concrete supply chain led to faster build times and greater independence. As a result, the housing project was completed two months ahead of schedule, allowing families to move in earlier than expected while maintaining high construction standards.

Designed for the Regional Context

This approach is well-suited to the construction realities of Honduras and other Central American nations. With a modest footprint, the batching unit fits well into tight urban job sites, and its diesel-powered operation ensures continuous performance despite unreliable power infrastructure.