Redefining Mobility in Road Construction: 150TPH Mobile Plant Project in Colombia

In the heart of Colombia’s rugged mountainous terrain, HAMAC has successfully deployed a state-of-the-art wheeled mobile crushing and screening plant. This project represents a milestone in regional infrastructure development, focusing on the transformation of volcanic river rock into precision-engineered aggregates. By integrating crushing, screening, and transport into a single mobile unit, the operation eliminates the traditional bottlenecks associated with static plant installations, providing the client with unprecedented flexibility in the face of tight project deadlines.

Industry Context

Colombia's construction sector is experiencing a surge in demand for high-quality materials. Flexible mobile solutions are now the preferred choice for contractors managing scattered infrastructure projects across challenging terrains.

Customer Profile

Our client, a leading engineering contractor, was previously hindered by the high logistics costs of transporting finished aggregates from fixed quarries to remote road sections. They needed a solution that offered 100-150 TPH capacity but could be relocated within a 24-hour window to keep pace with the asphalt paving teams.

Technical Configuration & Design Innovation

The production line features a modular jaw crusher as the primary unit, followed by a high-efficiency impact or cone station tailored to the material's final application. To meet the feed size requirements of up to 500mm, the plant utilizes a heavy-duty vibrating feeder with integrated grizzlies for pre-screening. The core innovation lies in the "Zero-Foundation" hydraulic support system, which allows the plant to operate safely on compacted soil without the need for expensive concrete pads, significantly reducing the total cost of ownership.

Mobile crushing and screening plant

Critical Troubleshooting

Q: How does the plant handle highly abrasive river stones?

A: The jaw crusher features high-manganese alloy liners specifically treated for the volcanic river rock prevalent in Colombia, extending the service life by 35% compared to standard castings. Furthermore, the integrated PLC control system was localized to ensure ease of operation for the site crew, featuring one-touch start/stop sequences that prevent equipment damage from operator error.

Q: What is the relocation timeframe?

A: Integrated wheeled chassis allow the entire plant to be ready for transport in less than 24 hours.

Main Equipment

Wheeled Mobile Jaw Crusher Station
Wheeled Mobile Impact/Cone Crusher Station
Circular Vibrating Screen System
PLC Control Unit

Design Highlights

Modular Mobility: Fast site transitions.
Zero Foundation: Hydraulic legs eliminate concrete bases.
Integrated Power: Simplified on-board control.

Service Commitment & Partnership

Beyond the hardware, HAMAC provided a full lifecycle service package. This included a customized site layout designed to optimize the circular flow of materials, remote technical supervision during the commissioning phase, and an ongoing spare parts supply chain based in the region. The client selected HAMAC not just for the equipment specs, but for our deep understanding of the Latin American geological profile and our ability to provide a turnkey mobile solution that truly embodies the principle of "Efficiency on Wheels."

If you want to visit this project on site, or contact our client to check the machine’s work performance, please contact us: Email：sales@hamacchina.com WhatsApp：+8615136236223