Modernizing Romania's Construction Sector

Background and Project Needs

A civil construction firm faced increasing pressure while managing several key infrastructure projects. Their existing concrete production equipment was outdated and unable to consistently deliver the quality required for modern construction needs. This posed risks of material rejection and delays.

Compounding the issue was a shortage of skilled concrete technicians in the area, making complex systems difficult to operate and maintain. The company needed a practical, cost-conscious solution to meet production targets without overextending its workforce.

Practical Production Upgrade

After careful consideration, the team implemented a compact and automated dry batching solution designed for efficient performance and ease of use. The system offered a strong balance between consistent output and affordable investment.

With intelligent controls that automatically adjust for changes in raw material properties, the plant maintained batch consistency even when aggregate quality varied. Local-language training enabled staff to become proficient within two weeks, significantly reducing ramp-up time.

Results That Delivered

• Approximately 22% reduction in concrete production costs due to better material utilization
• Over 85,000 m³ of concrete produced with consistently strong quality results
• 30% reduction in need for highly skilled operators thanks to automation

Compressive strength tests consistently showed minimal deviation from design values, ensuring structural reliability and eliminating costly rework. The improved output allowed the team to complete project phases several weeks ahead of schedule.

Dry batch concrete batching plant

Dry batch concrete batching plant

Benefits for Local Operations

This approach proved especially effective in environments where budget control and workforce limitations are significant concerns. With user-friendly controls and reduced reliance on manual adjustments, the system fit well within existing teams.

Its ability to utilize a high percentage of locally sourced materials helped cut transportation costs and support nearby suppliers. A winterized setup—featuring insulated water tanks and heated hydraulic systems—also ensured steady production during cold weather, enabling uninterrupted operations throughout the year.